PRODUCTION

From bill of materials
to finished stock.

Versioned BOMs and routings, plans that become schedules and orders, material backflushed by batch, output confirmed on the floor, then costed and received into stock.

Explore Production See How Production Works ↓

Solex Production Flow: orders, scheduling, shop-floor lines, output control and stock

CONNECTED PRODUCTION

From production order to finished stock, every shift is visible.

Connect demand, scheduling, line execution, output and stock in one continuous workflow.

Demand Planning

Forecast demand from sales orders and stock targets

Production Plan

Turn demand into a plan by product, quantity and period

Schedule & MRP

Schedule runs and calculate material needs against stock

BOM & Routing

Apply versioned BOMs and routings to every order

Production Orders

Release orders to work centers and lines

Material Backflush

Stage material and backflush consumption by batch

Shop Floor

Confirm output on the floor as each batch completes

Stock Receipt

Cost the batch and receive it into finished stock

CORE CAPABILITIES

Everything production needs, in one module.

From demand planning to shop-floor confirmation, every step shares the same data, so planners, supervisors and finance see the same numbers.

DEMAND & FORECAST

Demand Planning

Plan for what the business will actually need.

Combine confirmed sales orders and stock targets into a demand view that drives the production plan.

PLAN TO ORDER

Production Plan

Turn demand into a plan people can follow.

Set what to produce, how much and by when, then convert the plan into schedules and production orders.

SCHEDULING & MRP

Schedule & MRP

Know what to make and what to buy before you start.

Schedule runs against capacity and calculate material requirements so shortages show up before the line stops.

BOM & OPERATIONS

BOM & Routing

Versioned recipes and the steps to build them.

Maintain versioned bills of materials and routings, so every order uses the right structure and operations.

FLOOR CONFIRMATION

Shop Floor

Confirm output where the work happens.

Operators confirm output, scrap and time on the floor, with material backflushed by batch against the order.

CAPACITY & OEE

Work Centers & Lines

See capacity and performance by line.

Define work centers and lines, track downtime and OEE, and compare planned capacity with real output.

INSIDE THE PRODUCTION MODULE

Ten screens, one connected flow.

Everything in Production is organised into four clear areas, from planning to reporting.

PRODUCTION

Dashboard

Live output, line status and shift KPIs

Production Orders

Create, release and track every order

Shop Floor

Confirm output, scrap and time per batch

PLANNING

Production Plan

Plan quantities by product and period

Schedule & MRP

Schedule runs and calculate material needs

Demand Planning

Build demand from orders and stock targets

PRODUCTION SETUP

BOM & Routing

Versioned bills of materials and routings

Work Centers & Lines

Define capacity, lines and work centers

Production Settings

Numbering, backflush and costing rules

PRODUCTION REPORTS

Production Reports

Output, yield, downtime and cost reports

LIVE SHIFT VISIBILITY

See every line at a glance.

Track output, line status and efficiency for the current shift from one connected workspace.

SHIFT OUTPUT

262 Units

Target: 360 Units

AVERAGE OEE78.5%
Across 4 production lines

FIRST-PASS YIELD

96.8%

2.4% rework · 0.8% scrap

DOWNTIME TODAY

48 min

Changeover is the top cause

LINE	PRODUCT & SKU	LOCATION	PROGRESS	OUTPUT	STATUS	OEE
LN-A	Executive Office DeskDSK-980	Assembly Line A	68%	41 / 60 Units	Running	86%
LN-B	Ergonomic Mesh ChairCHR-410	Fabrication Line B	54%	65 / 120 Units	Running	79%
LN-C	Steel Storage CabinetCAB-204	Press Line C	18%	6 / 30 Units	Changeover	61%
LN-D	Acoustic Wall PanelPNL-330	Finishing Line D	100%	150 / 150 Units	Completed	92%

WORK CENTERS & LINES

Measure how well every line actually runs.

Availability, performance and quality combine into one OEE score per line, per shift.

Assembly Line AShift 1 · Crew of 14

Running

86% OEE

Availability94%

Performance93%

Quality98%

Fabrication Line BShift 1 · Crew of 11

Running

79% OEE

Availability90%

Performance89%

Quality99%

Press Line CShift 1 · Crew of 8

Changeover

61% OEE

Availability72%

Performance87%

Quality97%

OUTPUT CONTROL

Turn shop-floor output into reliable stock.

Every unit counted on the line is verified, costed and received into inventory without re-entry.

Material Staged

Components are staged at the line against the production order.

Backflushed by Batch

Consumption posts automatically as each batch is confirmed.

Output Confirmed

Good, rework and scrap quantities are confirmed on the shop floor.

Production Costed

Material, labour and machine time flow to the batch cost.

Received into Stock

Finished goods are received into the warehouse ledger.

PRODUCTION ORDERS

Follow every order from queue to closure.

A live board shows which batches are waiting, running, paused for downtime, or closed into stock.

QUEUED

BT-2051High

Modular Metal Credenza

45 UnitsLine C

Starts after BT-2049

BT-2052Normal

Reception Counter

8 UnitsLine A

Waiting for material issue

RUNNING

BT-2047High

Executive Office Desk

41 / 60 UnitsLine A · Station 04

Cycle time 18 min

BT-2048Normal

Ergonomic Mesh Chair

65 / 120 UnitsLine B

Cycle time 8 min

PAUSED

BT-2049Downtime

Steel Storage Cabinet

6 / 30 UnitsLine C

Die changeover · 12 min

BT-2050Downtime

Lounge Chair Frame

20 / 40 UnitsLine B

Waiting for fasteners

CLOSED

BT-2044Verified

Acoustic Wall Panel

150 / 150 UnitsWarehouse Bay 3

Received into stock

BT-2045Verified

Conference Table 12ft

12 / 12 UnitsShipping Staging

Ready for dispatch

YIELD & SCRAP

Understand what every batch really produced.

Separate good output, rework and scrap so losses are visible, explained and reduced over time.

SAMPLE BATCH YIELD ANALYSIS

Executive Desk (Batch of 60 Units)

FIRST-PASS YIELD94% / batch

Good Output (94%)

Units that passed inspection and move directly into finished goods stock.

56 Units

Rework (4%)

Units returned to the line for refinishing, re-fastening or adjustment.

3 Units

Scrap (2%)

Units written off with a reason code, with material cost posted to variance.

1 Unit

* Illustrative values shown for demonstration. Actual yield and scrap post to the Inventory and Finance ledgers.

CONNECTED TO SOLEX ERP

Production doesn't run in isolation.

Connect the floor with planning, purchasing, inventory, people and finance.

Manufacturing

Plans, BOMs and work orders feed production.

Inventory

Materials issued and goods received.

Procurement

Buy what the lines will consume.

HRMS

Crews, attendance and shift labour.

Finance

Production costs post to the ledger.

READY TO PRODUCE SMARTER?

Bring every line and every shift together.

Schedule, run, measure and report production with Solex ERP.

Explore Solex ERP Schedule a Production Demo

From bill of materialsto finished stock.

From production order to finished stock, every shift is visible.

Demand Planning

Production Plan

Schedule & MRP

BOM & Routing

Production Orders

Material Backflush

Shop Floor

Stock Receipt

Everything production needs, in one module.

Demand Planning

Production Plan

Schedule & MRP

BOM & Routing

Shop Floor

Work Centers & Lines

Ten screens, one connected flow.

See every line at a glance.

Measure how well every line actually runs.

Turn shop-floor output into reliable stock.

Material Staged

Backflushed by Batch

Output Confirmed

Production Costed

Received into Stock

Follow every order from queue to closure.

Understand what every batch really produced.

Executive Desk (Batch of 60 Units)

Production doesn't run in isolation.

Bring every line and every shift together.

From bill of materials
to finished stock.